Patching Rust Holes Sheet Metal

Buy paint and supplies.

Patching rust holes sheet metal. All of the rust needs to be removed from the hole and the metal surrounding it. Plan to spend about 100 on supplies like sandpaper primer masking tape and poly sheeting a tack rag polishing compound and touch up paint and clear coat. Best deal on goodyear air hose check this out https amzn to 3b5cjvy how to fix a hole without welding no warping. Whether you re dealing with a small piece of sheet metal or something valuable like a car you can fix it.

Small rust holes offer beginners a great way to practice rust repair. After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat. If you don t have a grinder or angle grinder you can use heavy duty tin snips to cut the rust and rusting metal out of the hole. You need to be able to weld thin sheet metal and.

A rust hole compromises the structural integrity of the metal. When water contacts bare metal rust forms on the surface of the metal. Body filler is a simple way to repair freshly cleaned holes. I then used the templates to trace out the patch panels on some sheet metal.

I used a piece of pvc pipe a vice mount miniature metal break and body hammer kit. Rust on your classic muscle car is a nuisance. Check out how you can repair rusted sheetmetal by using patch panels as shown on this 1969 camaro. And butt up to the edges of the hole.

By filling in holes you stop rust in its tracks and ensure the metal lasts longer. In this video im showing you the process i use to do small rust repairs where a complete panel. Thin steel often called sheet metal is used in innumerable objects. If you know how to weld take advantage of your tools for a longer lasting repair.

Repairing rust or a rust hole on metal without welding requires a material that bonds and is as strong as metal. In others particularly in outdoor applications abuse accident rust or other incidents can occur. Easy to do and really strong. Cut the affected metal away from the hole with tin snips or a grinder.

Rust repair isn t hard but it is time consuming mostly waiting for primer and paint to dry between steps. While replacing large sections can be relatively easy the smaller rust holes that do not warrant a full panel replacement are small enough that the average builder can tackle them and be back inside in time for dinner.